We provide sophisticated solutions, based on 20 years of experience in actuator development, prototyping, and manufacturing.
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Learn moreSpecialized, Carbon & OECHSLER rethink bike saddles by using latest scientific results and innovative production technologies.
Learn moreLeading German AM material specialist Forward AM and OECHSLER teamed up to develop a new-generation motorbike saddle by harnessing the advantages of AM. While OECHSLER market and product know-how was essential for the development and programming process of the seat, advanced material from Forward AM is key to enabling the functional benefits.
Using industrial-scale 3D printing technology and high-performance Ultrasint® TPU01, the two companies designed a motorbike saddle that delivers the comfort riders demand. The objective was to enhance the in-saddle experience by taking the biomechanical specifications of different customer groups into account, across all segments including sports bikes, tourers, and off-roaders.
Thanks to the design freedom enabled by Additive Manufacturing, the saddle can be produced in a single piece – reducing assembly time and ultimately cost. Thanks to freely designable lattice structures only possible with Additive Manufacturing, a fully integrated cushioning experience unlocks greatly enhanced comfort.
The material of choice, Ultrasint® TPU01 by Forward AM, is ideal for the production of parts requiring excellent long-term shock absorption, energy return, and flexibility. Parts printed with Ultrasint® TPU 01 deliver strong, flexible and durable performance, combined with excellent surface quality and level of detail.
Ultrasint® TPU01 opens unlimited design possibilities: it is extremely easy to print, has a very high process stability, and one of the highest throughputs for flexible materials in the 3D printing market. These unique characteristics make it a perfect fit for serial production with HP Multi Jet Fusion printers. With Ultrasint® TPU01, flexible lattice structures become easily possible.
The saddle consists of several layers of differing cushioning structures, combined in a single pad. The specific mapping of the cushioning surface was the result of extensive digital simulation and real-world testing.
"The motorcycle saddle is a core interface between rider and motorcycle. Additive Manufacturing enables us to go beyond the limits of conventional materials and manufacturing processes, and deliver greater comfort and safety." - Max Lehnert, Program Manager AM Lattice, OECHSLER.
The Patch PRO (3D) enables the rapid reinforcement or refining of soft 3D components. In summary, the machine delivers the following advantages:
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