Additive Manufacturing Unlocking the “New Normal” in industrial manufacturing

Sample Kit Formular

* mandatory fields

I have taken note of the data protection declaration and agree that the data provided by me will be collected and stored electronically. My data will be used only for the purpose of processing and answering my request. By submittingthe contact form I agree to this processing.

OECHSLER – one of the worldwide pioneers in Additive Manufacturing – has been inspiring renown customers from various markets with its solutions since 2017. Now we open a new chapter. Working together with other major players in the printing and industrial sectors, we are rapidly advancing the industrial serial production of 3D-printed plastic parts. Small lot sizes can thus be realized at reasonable unit costs, as can high-volume series production and complex components. In this way, we offer our customers maximum freedom in design, functional optimization and integration.

Live Event: 31.05.2022

Open House:
Additive Manufacturing

Visit us at our production site in Brodswinden and fully experience Additive Manufacturing at this one-day event incl. production tours, key notes speeches and exhibition area.

Additive Manufacturing at OECHSLER - developed and manufactured across applications and industries

Automotive
Consumer Goods
Healthcare
Sporting goods

The innovative Outdoor Backpack - your buddy for sustainable adventures

Seating experience 2.0

Bike saddle reimagined

OECHSLER's Trekking Backpack - to fill your soul with Wanderlust

Rapid Tooling in the tool making department of OECHSLER AG

Protective Lattice Layer for Cobots

Award-winning innovation: Additive Manufactured Furniture for unlimited design and functionality

OECHSLER sets new standards in the sporting goods market with the ski goggle.

Motorbike Saddle – OECHSLER and Forward AM Put the Smiles Back in the Miles

OECHSLER strengthens technological advantage with the Patch PRO (3D)

Unveiling our new application at the Rapid.Tech 3D 2022

Meet us at booth 2-313 to learn more

 

Partnership is in our DNA

Idea
  • Advanced development creating innovation
  • Opportunity for better product specifications at a lower cost per product
Development
  • Design-to-Manufacturing
  • Early and rapid prototyping
(Global) Industrialization
  • Proven track record of high-volume production
  • Industrialization in Europe & APAC
(Global) Series Production
  • > 1 M parts produced per year
  • Globally standardized processes and quality certificates

Customized Services for your Challenges

With our state-of-the-art printer fleet we offer technology independent services always aiming to meet the best solution for our customer applications and respective requirements.

 

4
Technologies
10
Materials
~ 150
3D Printers
~ 1.3
Manufactured Components per Year
Digital Light Synthesis

Material capabilities
Epoxy, Polyurethane, Silicone, Ester

Multi Jet Fusion

Material capabilities
TPU, PA12, PP

Selective Laser Sintering

Material capabilities
Steel, Stainless Steel, Polymers

Interview

The key is to spread the understanding that additive manufacturing is a proven high-volume manufacturing option that unlocks opportunities available with no other manufacturing technology.

Interview with Joe Batdorf, Director for DLS Production at Carbon

Carbon and OECHSLER have been strategic business partners from 2016 on, driving the industrialization and series production of additive manufacturing at scale. Joe Batdorf, Director for DLS Production at Carbon, leads high-volume customer success initiatives and has therefore played a key role establishing the first ever Carbon-based series production at OECHSLER in Germany and experienced the success of joint prestige projects first-hand. Joe joined Carbon in 2016 as Head of Facilities and EHS, and has held several positions since. Prior to joining the Carbon team Joe worked in government, consulting, and manufacturing, most recently leading manufacturing at a digital medical imaging firm. He is now sharing some exclusive insights on his personal view on the potential as well as challenges Additive Manufacturing is facing as well as his vision on the “factory of the future”.

Read the whole interview

Can you please tell us about your personal path to additive manufacturing - when did you first meet this technology, when and how did you recognize its potential and become enthusiastic about it? 

 

I was introduced to additive manufacturing (AM) when Carbon reached out to me about a career opportunity in 2016.  Carbon was a very young company with some amazing technological advances.  During my interview with Joe DeSimone, Carbon’s co-founder and first CEO, Joe introduced me to the concept of the “factory of the future”; flexible factories that can take a product from an idea to mass production very quickly.  This concept, combined with a demonstration and explanation of the technology, opened my eyes to the potential of AM as a high-volume manufacturing solution.  I accepted the position with Carbon, and over the next few years I played several roles, leading up to a role helping Oechsler build and ramp the first Carbon high-volume “factory of the future” in 2018.  It was exactly what Joe and I discussed during my first interviews at Carbon! 

 

Can you please elaborate on the DLS-technology, and highlight the key advantages and what makes it so unique? What can Carbon do that others can't? 

 

Carbon leverages our advances in hardware, software, and materials science to enable our customers to produce high quality end-use parts at speeds and price points previously not possible.  Carbon’s combination of printer technology, software tools, and materials properties enables high-speed production, opening up high-volume production opportunities.  Carbon has a materials portfolio that meets the needs and requirements of customers in a wide range of applications and material properties. 

 

How would you describe the overall vision at Carbon? From your point of view, what is the potential of Additive Manufacturing as a future technology? 

 

Our vision is to empower our customers to rapidly design, develop, and scale production of products the world needs now.  There are many examples of applications in production at scale that demonstrate high volume manufacturing using DLS.  OECHSLER has proven this by scaling several of Carbon’s highest-profile success stories. 

 

How do you plan to achieve this vision and what are currently the toughest challenges? 

 

Our ecosystem is key to achieving Carbon’s mission to help creators make what the world needs now. We work with OEMs and customers to design and develop the next great applications, collaborate with great production partners like Oechsler, and empower our partners to make the most out of our technology.  Carbon’s software team is hard at work developing tools enabling product developers to design great products that are production-ready end use parts. 

One of the biggest challenges we’re addressing is the mindset that additive manufacturing can’t be a cost-effective manufacturing technology.  Our platform is proving that customers can realize the benefits of 3D printing (design freedom, otherwise impossible geometries, time to market, part weight reduction, etc.) in a high volume manufacturing setting AND in a cost-effective manner. 

 

Additive Manufacturing is often seen as a technology for rapid prototyping, rapid tooling and small series. How do you access the potential for high-volume projects with quantities well-above 100.000 or even 1.000.000 parts per year?  

 

Carbon’s and OECHSLER's business development teams are working with OEMs every day, looking for those applications that will benefit from the power of Carbon DLS.  Together we’ve printed parts at scale across many different applications, so we’ve proven it can be done.  The key is to capitalize on the success of these applications and spread the understanding that additive manufacturing using DLS is a proven high-volume manufacturing option that unlocks opportunities available with no other manufacturing technology. 

 

OECHSLER and Carbon have been partnering the Additive Manufacturing field for quite a while now. Which role plays OECHSLER from your point of view for Carbon and in the industry? 

 

OECHSLER has a lot to offer their customers considering AM as a manufacturing solution.  They have taken Carbon technology and scaled up all of the related manufacturing operations necessary to support high-volume manufacturing efficiently. OECHSLER has experience with both high- and low-volume applications, and 160 years of manufacturing experience to fall back on.  They can leverage their other manufacturing technologies to meet the needs of their customers showcasing that they are much more than a Contract Manufacturer.  They have product development expertise, with a huge team of experienced design and development engineers creating solutions for their customers.  OECHSLER acts as a true partner with their customers. 

Webinars & Videos

OECHSLER Additive Manufacturing

How Specialized Reimagined the Bike Saddle

Webinar: Owning the Value Chain of Additive Manufacturing in Mass Production

Additive Manufacturing for Automotive Interiors: From Industry Requirements to New Designs

Successfully Achieving High Speed Production at Scale Using Additive Technology

Any questions? Our AM experts are there for you.

Phone

You can reach us at +49 981 1807-0

Email

Write us at 3dprinting(at)oechsler.com

Contact request

We will contact you

Have we sparked your interest?

Let's talk about your ideas!
We're ready to support your project.

Popupform

I have taken note of the data protection declaration and agree that the data provided by me will be collected and stored electronically. My data will be used only for the purpose of processing and answering my request. By submitting the contact form I agree to this processing.

OECHSLER kindly invites you to the Open House 2022 on 31st of May to fully experience Additive Manufacturing and learn how it can add value to your respective use case.

Cookie settings

When you click on “Accept all cookies”, you are agreeing to cookies being stored on your device and to the associated data processing. In doing so, you are helping us to offer you the best possible online experience, to constantly improve our website and to present you with offers and information tailored to your interests. Of course, you can revoke your consent at any time with effect for the future.

Define cookie settings
Necessary

These cookies are necessary for the operation of the website and, for example, enable security-related functions.

Analysis and evaluation

To improve our offer and our website, we record anonymised data for statistics and analyses. With the help of these cookies, we can, for example, determine the visitor numbers and the site user behaviour and thus optimise our contents for you.

Convenience

We use these cookies to provide you with the optimal service on our website. This includes road maps for the quick and easy localisation of our locations.

For further information, please see our Data Protection information and our Legal Notice.